Build to print manufacturing
Electromechanical assemblies built to your package
Robotics Metalworks offers harness, box build and subassembly work to approved drawings and specs. Production is in Pompano Beach, Florida and Irving, Texas, with electromechanical assembly in Florida. Send the bill of materials, wiring package, assembly instructions and test needs. We will review the exact work to be quoted.
Send an RFQ
Define the assembly you expect to receive
A box build may mean an enclosure with installed hardware, or it may include wiring and a defined test. A harness may be a short set of labeled leads or a larger cable assembly. Name the deliverable clearly. Include an assembly number and revision that connect all the supporting records.
State which work your team will finish after delivery. This may include loading software, fitting the unit in the system or a final function test. The quote should separate those tasks from the agreed shop work. A box that looks finished may still need wiring checks, settings or tests. Define each step and who will do it.
Make the bill of materials the purchasing record
List every needed item with its full manufacturer part number and count. State your rule for using a different part if stock is short. Include connectors, contacts, wire, terminals, fasteners, labels and small items. Parts with similar names can differ in rating, size or fit. The parts list should not leave a buyer to choose from a photo.
Name the items you will supply and the date each will arrive. Include how to handle and store them, plus any needed records. If an item cannot be sourced, your team must approve a different one before use. This also applies to a new revision or a changed setup sold under a similar name.
- Use one assembly revision that links to the current parts list and drawings.
- List exact parts, quantities and any approved alternate numbers.
- Identify customer supplied material and its required records.
- State who can approve a substitution or a change to the build.
Provide a complete harness and wiring definition
For a harness, show each connection from end to end. Include wire type, size, color, length, branch position and labels. Name connector bodies, contacts, seals and accessories by part number. State the approved termination method and any process records that govern it. Define how lengths are measured so the finished assembly can be checked consistently.
For a wired box, send the schematic and the physical layout. Show terminal numbering, cable entry and routing needs. Include protective sleeves, strain relief and separation rules needed by your design. If grounding or bonding is part of the assembly, send the approved details and the checks your test plan requires.
Connect the mechanical and electrical packages
The enclosure, panel and bracket drawings must match the wiring layout. Show part mounting points, connector cutouts and access for tools. Name any surface that must remain free of paint. Include the hardware and installation details used to connect the electrical devices to the fabricated parts.
Your engineering team should settle conflicts between the drawings before release. For example, a new connector may need a different cutout or more cable space. That change belongs in the controlled package. The assembler should not be asked to enlarge an opening or reroute a harness without a recorded decision from the design owner.
Agree on testing before the build starts
Send the tests you need, the pass or fail criteria and the record format. A continuity check, a check of the measurements and a powered function test are different tasks. State which are needed for your assembly. Include fixtures, test equipment, software or reference units that your team expects to send.
The quote review must confirm special electrical tests and test gear. A box build does not include every possible test by default. Your plan should explain how to record a failed check. Name who approves any repair or rework. Approval of the full system is a separate task unless the agreed scope clearly includes it.
Define labels and the records that travel with the unit
Tell us how each assembly will be named. Specify the part number, revision, serial or lot field and label position needed by your process. Include any label material or marking spec. If a label contains operating details, supply the approved text rather than asking the shop to write it.
List the records needed with delivery. These may include check results, test records, a parts list or material records where agreed. Define how the records connect to the physical unit. A folder of unrelated certificates is less useful than a clear record tied to the assembly and the exact need in your order.
Review a first article and control later changes
A first article gives your team a defined point to review the assembled result. Agree on the sample part count, the checks or test package and the approval owner. State whether later units may start before that review is finished. Keep the sample linked to its drawing and bill of materials revisions.
If the review changes a wire length, connector, label or layout, update the package. Decide how to handle work already made. A revised instruction should reach both buying and assembly so the next release does not combine old material with new directions. Repeat orders need the same clear revision control as the first order.
Send a quote package with realistic release needs
Use the RFQ form to send the assembly drawings, bill of materials, wiring plans, part counts and target date. Include the receiving site and packaging needs. State whether units must ship individually, as paired sets or with loose items packed in a defined way.
Ask us to confirm minimums, shop capacity, material supply and lead time. State any known delays in parts supply. This includes items your team will send. The quote should list the metal work, assembly and tests included. It should also list open approvals. The offer does not certify electrical safety or promise fit with a robot.
Buyer questions
Define the detail.
Know the next step.
Can you assemble a harness from a wiring diagram?
We can review the request, but the package needs more than a circuit path. Include exact connectors and contacts, wire specs, lengths, labels, routing details and test needs. Any missing details must be settled before production release.
Can we supply the purchased components?
Yes, we can review items supplied by your team as part of the quote. Name each item, the number to be sent and its expected arrival date. List the records it needs. Agree on handling, checks and shortages. Say what to do with unused parts before the build starts.
Is functional testing included in every box build?
No blanket test scope is assumed. Send the test steps, pass or fail criteria and fixture or software needs. The quote must confirm what testing is included and which checks your team will finish after delivery.
What happens if a listed component is unavailable?
We can review other parts with you if the specified item cannot be sourced. Your engineer must approve a change before use. Keep a record of the decision. A similar name, matching size or supplier suggestion is not enough to approve it.